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Structural Design

  • 1. AAC material is approximately one third to one quarter of the weight of conventional concrete, which reduces cost of the foundation by quantity savings in concrete and steel.
  • 2. Slab on grade is to be higher than external finished ground level land so that wall panel does not get in contact with soil.
  • 3. PAC Panels (VP) are reinforced for load bearing applications. Table below shows permissible compressive stress on vertical wall panels (VP) based on ACI codes. And table below show the maximum length of VP & HP with various design lateral loads.

Permissible Compressive Stress (Newton/mm2) for the walls.

WALL
HEIGHT (mm)
Thickness (mm)
100  150 200 250 300
2500 - 0.62 0.91 1.10 1.10
2750 - 0.48 0.83 1.02 1.10
3000 - 0.36 0.74 0.96 1.10
3500 -  - 0.55 0.81 0.98
4000 -  -  - 0.66 0.86
4500 -  -  -  - 0.74
5000 -  -  -  - 0.62

Maximum Length of Wall Panels with various lateral loads

THICKNESS
(MM)
Maximum Hight of Wall Panels with different design wind load 
0.8 kN/m 1.4 kN/m 2 kN/m 2.6 kN/m
100 3000 mm 3000 mm 2500 mm  
150 4500 mm 4000 mm 3500 mm 3000 mm
200 6000 mm 6000 mm 6000 mm 6000 mm
250 6000 mm 6000 mm 6000 mm 6000 mm
300 6000 mm 6000 mm 6000 mm 6000 mm

 Lintels are used as load bearing members over window and door openings for external or interior walls, Table below shows the maximum clear span of lintels in cm with design load mm for.

DESIGN
LOAD (kN/m)
Maximum span of lintel with different Load and Thickness with fixed load of 600 mm
100 mm 150 mm 200 mm 250 mm 300 mm
5 2500 4500 4500 5400 6000
10 2000 3250 4000 4500 5000
15 1000 2750 3250 3750 4100

PAC slabs attain their design strength during the high – pressure steam curing process in the autoclaves. Thus slabs can be erected and ready for use immediately after delivery to the site. Slabs are reinforced with double steel welded mesh and anticorrosion coated.

FS & RS slabs are produced in various thickness and spans depending on the required load bearing capacities. The table below shows the permissible spans in mm with different design loads.

SUPERIMPOSED LOAD   SLABS THICKNESS
(KG/m2) 100 mm  150 mm 200 mm 250 mm 300 mm
250  2850 4450 5850 6000 6000
300  2650 4250 5500 6000 6000
350  2550 4000 5150 6000 6000
400  2450 3800 5000 6000 6000
450  2350 3500 4800 5650 6000
500  2250 3500 4600 5650 6000
550  2000 3350 4450 5450 6000
 600 1850 2950 4150 5250 6000
 650 1700 27003800 4800 5900